<> <> <> <> <> <> <> E-BENCH <> <> <> <> <> <> <>
A New Method of Learning in a New Millennium
February 2002
Volume 3 Issue 2
circulation over 1,500
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WE HAVE MOVED
Our offices are now located at:
B W Simon
106 South Pinepoint Dr.
Spartanburg, SC 29302
NEW Telephone Number:
864 – 680 - 4416
<> <> <> <> ABOUT THIS NEWSLETTER <> <> <> <>
E-BENCH is a FREE monthly newsletter for
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Owners, Shop Managers, Bench Jewelers,
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If You Like E-Bench
YOU WILL LOVE BENCH MAGAZINE
A New Print Magazine For Bench Jewelers
BENCH Magazine, a new quarterly publication from B W Simon,
is Written BY Bench Jewelers FOR Bench Jewelers. Each issue
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who are masters of their craft; enhanced by line drawings, color
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From Basic Techniques to Advanced Applications -
From
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<> <> <> <> <> TABLE OF CONTENTS <> <> <> <> <>
REVERE FINDING TIPS
Useful tips to help you find things in the studio from Revere
Academy of Jewelry Arts
FAVORITE TIPS
Tips and Tricks to make your work on the bench a little
easier
and more productive from Bradney W. Simon CMBJ and
E-BENCH
Readers.
STEWART'S BENCH TIPS
Bench Tips from Stewart’s International School for Jewelers
FEATURE ARTICLE
Learn how to make you shop more profitable, a new technique,
or brush up on basic skills.
AT THE PLATINUM BENCH
Tips for working on Platinum from Platinum Guild International
GERRY’S GEMZ
Stone setting tips from Gemz Diamond Setting
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<> <> <> <> <> REVERE FINDING TIPS <> <> <> <> <>
Here are some useful tips to help you find things in the
studio
from Revere Academy of Jewelry Arts
Finding the Right Graver
By Alan Revere
Most jewelers and setters have a pile of loose gravers in a
box or
on their bench top. Finding the right one can be time consuming
and frustrating. Make life easier on yourself by identifying the
graver on the end of the handle. First, use a slide caliper to
measure the width of each graver (I find this more useful than
relying on the inconsistent and arbitrary numbering system
gravers come with.) Write the size on the handle using a
permanent marker. Below the size, draw the shape; a "V" for
anglette gravers, "W" for Florentine, "U" for round, etc. and then
make a rack for your gravers. You can drill a number of holes in
a piece of wood or the edge of your bench, and stick the gravers
in with the handle sticking out, easily identified. Another option is
to make a wire mesh stand for your gravers by folding up a
section of heavy wire mesh into a rack or by fitting a piece of this
mesh into your drawer (if it is deep enough). When you have
time, go over each marking on the handles with a small round
bur, cutting into the wood and leaving deep lines that will outlast
a permanent marker. By grouping all the round gravers, flat
gravers, etc. in the rack and according to size, it will be a snap to
find that 1.3 mm flat graver when you need it, as well as all the
others.
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<> <> <> <> <> <> FAVORITE TIPS <> <> <> <> <> <>
A small cotton buff for your flex-shaft can easily be made to
polish recesses and other areas that are small and difficult to
access. First, take an old ball bur small enough to fit into the
area. Then wrap cotton around the bur by holding the bur
against a small piece of cotton while turning slowly in your flex-
shaft. Apply rouge to the cotton and use to polish the area.
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Over time the hinge on an adjustable shank can become loose
and the holes begin to wear oval allowing "play" on the hinge.
To alleviate this you CANNOT plug the hole by soldering a piece
of gold and re-drilling the hole. The shanks are assembled of
several pieces and the heat will ruin the shank. Instead re-drill
the hole with a slightly larger drill bit, then re-rivet the hinge with
a larger hinge pin.
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Use a small ball of steel wool to apply oxidation solutions to large
areas.
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Use a yellow highlight marker to color the label on yellow gold
paste solder. Then, while working it will be easy to distinguish
between the tubes of yellow and white paste solder.
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To straighten kinks in flat chains such as herringbone, lay the
chain out on a hard surface such as a formic counter top. Then
carefully roll across the kink with a wooden wallpaper seam
roller. Another method to use to remove kinks is to carefully
squeeze the chain between the jaws of flat nose pliers.
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To make certain prongs are down tight on the crown of the
stone, hold the stone at eye level. Then, hold your index finger
about 1” above the stone. This will shield direct light from the
stone, causing a silhouette of the stone and prong. Then, you
can easily see light coming through any gaps between the stone
and prong. If necessary, tape a 3 X 5 white index card on the
wall in front of your bench to provide a light background to hold
the stone in front of.
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To inlay gold into platinum first cut a groove into the platinum
with a bur. Then select a wire of gold smaller than the groove.
Using your torch, melt the gold into the groove fusing it to the
platinum. Because of the high melting point of platinum, you do
not have to be concerned about melting the platinum jewelry.
File the surface even and finish using emery papers.
< < < < < <> > > > > >
If you have a tip you would like to share with our readers send it
in an e-mail to mailto:Brad@BWSimon.com
< < < < < <> > > > > >
If you like Favorite Tips then you’ll love Favorite Tip of the Day
a bench tip provided daily Monday through Friday on various
Internet web sites including:
http://www.jewelrydealersnetwork.com/
http://www.ganoksin.com/orchid/orchid.htm
If you know of a jewelers’ bulletin board or discussion channel
that you would like to see Favorite Tip of the Day posted on,
have the administrator contact me at Brad@BWSimon.com
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<> <> <> <> QUOTE WORTH RE-QUOTING <> <> <> <>
The most
important single ingredient to the formula of
success
is knowing how to get along with people.
Teddy
Roosevelt
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<> <> <> <> <> STEWART'S BENCH TIPS <> <> <> <> <>
Bench Tips from Stewart’s International School for Jewelers
http://www.stewartsintlschool.com/
KEEPING SEAMS FOR SHOWING IN PLATINUM
By Jim Stewart
Some platinum rings are lightly rhodium plated and when you
weld, the rhodium is absorbed into the joint and causes
discoloration. I recommend you emery off the rhodium plating on
the shank before you weld. Also, when sizing down, cut a small
piece from the ring sizing stock because it will be the same metal
as the ring. Hammer thin and make sure the face of your
hammer is clean. Use this thin piece as FILLER MATERIAL
when welding your platinum ring.
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<> <> <> <> QUOTE WORTH RE-QUOTING <> <> <> <>
Ability is what you’re capable of doing.
Motivation determines what you do.
Attitude determines how well you do it.
Lou Holtz
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SIMON SEZ SEMINARS
Bradney W. Simon is an accomplished platform speaker,
providing Keynote Speeches, and Educational Seminars.
Topics include:
Shop
Management
Bench Tips
Jewelry
Demonstrations
For information on having him speak for your organization log
onto; http://www.BWSimon.com/SimonSez Seminars
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<> <> <> <> <> FEATURE ARTICLE <> <> <> <> <>
CHAIN REACTION
By Bradney W. Simon CMBJ
Repairing broken chains is one of the two most often performed
jobs in the shop. (Sizing rings is the other) The difficulty of
chain repair lies in the fact that the chain is made up of fine
wires. These wires heat up quickly when trying to melt the
solder. Two problems can develop. The first is if the wire link
gets too hot, it will quickly melt as you are trying to solder. When
a link melts it forms a small ball of gold fused onto the next link.
This of course melts forming a larger ball on the next link. This
then melts forming a larger ball, etc. It is a chain reaction.
The other problem is, if too long a section of chain is heated, the
solder will flow from one link to the next. From there the solder
will flow to the next link on down the chain. It is that chain
reaction thing again. This will cause several links to solder
together forming a stiff place in the chain.
Both of these reactions by the chain result in an unsatisfactory
repair.
Jewelers have devised many ways to over-come these
problems. They include coating the chain with an anti-flux such
as yellow ocher or white out, and covering the chain with a heat
sink such as a washer, razor blade, or coins. My preferred
method is to use paste solder and to master the art of torch
control.
The method to repair a chain using paste solder is as follows.
Inspect the Chain
Look over the chain to ascertain how the links are put together.
In order to re-assemble the chain where it is broken you must
know how the links are assembled. At this point look for other
areas in the chain that need repairs. Although the salesperson
taking in the repair should have already done this, it is a good
idea to double-check their work.
Remove Damaged Links
Trim off any damaged links from the broken ends of the chain.
Cut End Links
The end link needs to be cut in order to re-assemble the chain.
Some chains require you to cut one or two links on each side.
The number depends on how the chain is assembled. You can
cut the links with a fine saw blade, small end cutters, or a cut-off
wheel in your flex shaft.
Re-Assemble the
Chain
Lay the chain on a clean ceramic soldering board. Using your
tweezers fit the two ends of the chain back together. Then
squeeze the links closed. Once assembled it is often difficult to
find the break in the chain. To help you find the break, mark the
broken links with a felt tip marker before assembly. On some
chains like rope chains you can add the solder to the broken link
before assembly.
Another method to help you locate the
break in the chain is to cut
a line down the center of a ceramic
soldering board using a cut-
off wheel in your flex-shaft
or with the edge of a diamond file.
Then, lay the chain on the
soldering board placing the broken
link over this line. With this method you can lay out several
chains about 1" apart. Then start at one end of the solder board
and solder the first chain, and then proceed to the next one.
With all the chains laid out, you can quickly solder each one and
the line shows you where to solder, with no time wasted trying to
find the correct link.
Add the Solder
Apply a small amount of paste solder to the joint. Do not coat
the chain with boric acid. The flux in the paste solder is all that is
needed for the solder to flow. The slight oxidation on the chain
from the heat will help keep the solder from flowing to the other
links.
Heat the Chain
With a small pointed (oxidizing) flame heat the ceramic soldering
pad next to the joint in the chain. Do not use a bushy (reducing)
flame as you will heat too much of the chain. On most chains,
you will not need to place the flame directly on the chain. Place
the flame on the solder pad and let the reflected heat melt the
solder. This will help you from melting the chain. On larger
chains, heat the solder pad on one side of the chain, then quickly
move the flame across the chain to the other side. Heat the pad
on this side and then move back across the chain. Repeat the
process if the solder has not completely flowed. However never
direct the flame on the chain for any length of time. Move it
quickly across the joint and heat the solder pad allowing the
reflected heat to melt the solder.
Clean the Chain
When cool, hold the joint of the chain on your bench pin and
clean off all flux and oxidation with a scratch brush. A brass
brush or a small satin finish brush in your flex-shaft works well.
The new 3M Radial Bristle Discs are excellent for this purpose. I
prefer the blue wheels and stack 4 to 6 on my mandrel at one
time. Pickling the chain before doing this can help, but is often
not necessary.
Polish the Chain
DO NOT Polish Chains On A Polishing Machine. I do not know
of any other procedure in the shop that has cut and broken more
fingers than a chain that becomes tangled around a polishing
wheel (not to mention the expense of replacing a customer’s
chain). Polishing machines loves chains. They eat them up.
Come near a polishing machine with a chain and it will snatch it
right out of your hand and wrap it around its wheel and arbor.
To polish, lay the chain across your bench pin. Then hold the
chain down tight with your thumb and index finger. With a bristle
brush in your flex shaft polish at medium speed the area of chain
between your thumb and finger. Polish the chain little by little in
this manner. It is a safe and efficient means to accomplish the
task.
If properly repaired, your customer will return with a different
chain for you to repair, and then a third. Eventually they will
return to purchase jewelry. Now, that is a chain reaction we can
all live with.
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<> <> <> QUOTE WORTH RE-QUOTING <> <> <> <>
Do nothing from selfishness or empty conceit, but with humility of
mind let each of you regard one another as more important than
himself; do not merely look out for your own personal interest,
but also for the interest of others.
Philippians 2: 3-4
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<> <> <> <> AT THE PLATINUM BENCH <> <> <> <>
Tips for working on Platinum from Jurgen J. Maerz CMBJ
director of technical education for Platinum Guild International
http://www.pgi-platinum-tech.com/
JOINING PLATINUM TO GOLD
If platinum is being joined to karat gold, it is important to finish
the platinum segment completely prior to assembly. Failure to
do this will result in the over-polishing of the karat gold
component. Platinum will not oxidize during brazing / welding.
Therefore, the platinum finish will not be altered by the process.
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<> <> <> <> QUOTE WORTH RE-QUOTING <> <> <> <>
The last of the human freedoms is to choose one’s attitude in
any given set of circumstances.
Victor Frankl
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<> <> <> <> <> GERRY’S GEMZ <> <> <> <> <>
Stone setting tips from Gemz Diamond Setting
http://www.gemzdiamondsetting.com/index.html
THE GREATEST GIFT
by Gerald N. Lewy
The greatest gift possible is in knowing this one word:
Communication. It can be a lifesaver; it makes the job at hand
easier to follow!
Write out the full job description; give proper details of metals
needed, number of stones, etc. Write out the accurate style of
setting and placement of the stones. Write out the delivery date
and when it is needed back.
Life is too short to leave so much emphasis on the unknown
factors or presumption of instructions..."I thought you knew what
I meant...!"
Jewelers don't have the gift of reading minds.
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< < < < < <> > > > > >
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<> <> <> <> <> Thank You for Reading <> <> <> <> <>
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< < < < < <> > > > > >
Information provided in this document is provided ‘As Is’
without
warranty of any kind, either expressed or implied. This
publication is designed to
provide accurate and authoritative
information concerning the subject matter
covered. It is provided
with the
understanding that the author or publisher is not
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< < < < < <> > > > > >
For editorial suggestions, comments, ideas or
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Copyrighted, 2002, B W Simon. All rights reserved.
B W Simon
106 South Pinepoint Dr.
Spartanburg, SC
2930
864 - 680 - 4416
http://www.BWSimon.com
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